Custom NANUK Case Solutions
Every project begins with the NANUK shell and is engineered outward based on your product requirements, deployment environment, and manufacturing targets.
Going Beyond Foam Inserts
Custom Foam Inserts
Protection engineered to fit your equipment.
- CNC-cut and die-cut foam inserts tailored to your exact components
- Multi-layer interior builds for complex assemblies
- Precision-cut cavities for tools, electronics, and equipment
- Anti-static, closed-cell, and specialty foam materials
- Designed for repeatability across low and high-volume production
Built for secure transport, clean presentation, and consistent performance at scale.
Panels and Cutouts
Custom panel design and side cutouts are where enclosure systems either succeed or fail. We support:
- CNC-machined aluminum and composite panels
- Lid-mounted and base-mounted configurations
- Side cutouts for power, data, airflow, and connectors
- Gasketed solutions where environmental protection is required
- Tolerance-driven manufacturing for repeatable production
We believe your 500th unit should match your first, exactly.
Branding and Identifcation
Branding is part of the enclosure system, not an afterthought.
- Screen-printed logos
- Printed vinyl overlays
- Serialized identification labels
- Compliance and asset tracking markings
Applied consistently across multi-run production.
Electronic Intergration
If your system requires active components, integration must be engineered, not improvised. We support:
- Fan and ventilation layouts
- Power inlet and switch cutouts
- Display and connector mounting
- Layout planning around electrical and airflow requirements
Integration is designed alongside enclosure structure, not added afterward.
Assembly and Kitting
For production programs requiring full system deployment:
- Component receipt and inventory management
- Installation and connection
- Quality checks before shipment
- Serialized tracking spreadsheets
- Repeatable build documentation
Every unit ships complete giving you piece of mind with easy inventory management.
Built for Scale
All solutions are engineered with manufacturing discipline:
- MOQ alignment
- Repeatable part numbers
- Revision control
- Long-term manufacturability
- Clear documentation
- Multi-run consistency
We say yes to complex ideas and ambitious visions, when they’re built for production and volume.
Our Process
Discovery
We start by understanding your product requirements, goals, budget, and timeline. This phase establishes the technical and manufacturing direction so the solution is aligned from day one.
Concept
Using your vision as the foundation, we develop initial design concepts that reflect your brand and functional needs. Early decisions around layout, materials, and visual direction begin shaping the final product.
Design
Concepts evolve into detailed designs as we refine dimensions, resolve technical considerations, and prepare the solution for manufacturing. Every element is optimized for performance and production efficiency.
Present
We present realistic 3D models and renderings so you can evaluate the design before production. Feedback is incorporated to fine tune functionality, aesthetics, and usability.
Tooling
Custom tooling such as dies, molds, or manufacturing fixtures is created based on the approved design. Lead times vary depending on complexity, but this step prepares the project for scalable production.
Prototype
A production ready prototype is built to validate fit, function, and quality. Manufacturing begins only after the First Article is reviewed and formally approved.
Manufacture
Your custom case moves into full production. Materials are cut, molded, sewn, printed, and assembled before undergoing quality inspection and packaging.
Delivery
Finished cases are shipped and supported with fulfillment solutions such as inventory management or just in time delivery, ensuring a smooth rollout from factory to customer.
Customize Every Detail of a NANUK Case
